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2017-09-09 11:20:27

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Gear and sprocket quenching furnace 120KW super audio quenching equipment

  • Description

UHF industrial applications: Tailor-made products for heat treatment, such as shafts, axles and wheels. Gears, machine tool guides, hardware tools, auto parts, copper strips, steel wires, steel strips, quenched or annealed.


1. Main Features

1. The heating speed is fast, and the heating time of ordinary heat treatment (such as quenching and annealing) generally does not exceed 10 seconds per piece, which solves the problem that the oxide layer is too thick due to the long heating time of the traditional heat treatment process.

2. The heating position can be freely controlled, and it will not generate too much heat for the position that does not need heating, which meets the heat treatment requirements of special workpieces (such as: gear, sprocket tooth surface quenching, bar partial treatment).

3. Energy saving, three-quarters of energy saving compared with the original high-frequency tube machine, gas stove, electric stove, etc.

The operation is simple, and you can learn it immediately. There is no open flame, no high temperature, and high voltage (the working voltage of the induction coil is 36V), and it has good safety.

4. Quenching, the welding area is between 1mm2-1cm2, the allowable amount of deformation is small, and the workpieces that require ultra-fast quenching and welding can get better results with this machine.

5. Using special microcomputer software to realize automatic frequency tracking and self-diagnosis function.

6. It can heat and weld Φ0, 1mm, thin as hair metal.

7. Stable quality. Elegant design, excellent manufacturing quality, worthy of our pride.

8. Small in size and light in weight, it will not take up too much production space, and the working position can be moved at any time to facilitate production needs.


2. Product features 12 major advantages

1. Fast heating: the heating speed is less than 1 second (the speed can be adjusted and controlled)

2. Wide heating: It can heat all kinds of metal workpieces (replaceable detachable induction coils according to different shapes of workpieces).

3. Easy to install: connect the power induction coil and the inlet and outlet pipes to use: small size and light weight.

4. Easy to operate and learn

5. Start the heating after the quick water is turned on

6. Less power consumption, about 70% power saving than the old-fashioned tube high-frequency machine, the smaller the workpiece, the less power consumption

7. Good effect: uniform heating (by adjusting the density of the induction coil, each part of the workpiece can obtain the required temperature), fast heating, less oxidation, no waste after annealing

8. Protection and safety: there are alarm indications such as overvoltage, overcurrent, heat and water shortage, and automatic control and protection

9. Temperature controllable: The heating temperature of the workpiece can be controlled by setting the heating time, so that the heating temperature can be controlled to a technical point.

10. Full-load design: It can work continuously for 24 hours.

11. Small size and light weight: small footprint, saving plant space, good working environment, environmental protection, energy saving and safety, no noise, waste, and dust removal.

12. Elimination of high voltage: The step-up transformer of nearly ten thousand volts of high voltage is eliminated, and the safety is very high.

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